Industrial process design

Helping startups scale from lab to commercial deployment

Process engineering, techno-economic analysis, process simulation, carbon studies, and plant visualization for emerging industrial technologies

Get in Touch

About

Lokhonia Engineering provides engineering support for companies developing physical technologies and industrial processes. Services include process modeling, techno-economic analysis, commercial-scale plant visualization, equipment sizing, and engineering studies used to evaluate scale-up pathways and commercialization opportunities.

Based in the San Francisco Bay Area, Lokhonia Engineering has supported projects across biofuels, green ammonia, enhanced oil recovery, and electrochemical manufacturing. Experience includes work supporting startup fundraising efforts and technical evaluations associated with projects that have collectively secured more than $7 million in funding.

The focus is on helping clients translate laboratory concepts into practical engineering plans by answering key questions around scale, cost, performance, and implementation.

Engineering project visual
$7M+

Raised by startups supported through our engineering studies and analyses

Services

Plant Visualization

Commercial-scale CAD concepts, equipment layouts, and process visualization for investor and technical discussions

Process Engineering

PFDs, P&IDs, equipment sizing, and early-stage process development support

Techno-Economic Analysis

Preliminary cost estimation, Aspen simulation, CAPEX/OPEX modeling, and scale-up analysis

Carbon Studies

Carbon intensity analysis, life-cycle assessment support, and evaluation of decarbonization opportunities

Projects

Commercial plant concept

UC Berkeley Biodiesel Production Study

Developed a commercial-scale biodiesel production model and evaluated its competitiveness against petroleum-derived diesel. Built Aspen Plus process simulations, developed PFDs and P&IDs, and performed sensitivity analyses to identify the primary drivers of project economics and commercial feasibility. Conducted carbon intensity studies to quantify lifecycle CO₂ emissions per gallon of biodiesel and created plant-scale facility layouts using SolidWorks and AutoCAD.

Aspen Process Simulation

Electrochemical Ethanol Production

Built a process model for electrochemical ethanol production at scale using Aspen Plus, including downstream separation and purification operations. Developed equipment sizing calculations, PFDs, P&IDs, and net present value analyses to evaluate economic performance and scale-up potential. Conducted carbon intensity and sensitivity studies to quantify lifecycle greenhouse gas emissions, identify key emissions drivers, and assess the environmental benefits of electrochemical ethanol production at commercial scale.

Cost Estimation Study

Green Ammonia Techno-Economic Analysis

Created process simulation models for both conventional Haber-Bosch ammonia production and a novel low-carbon alternative. Performed commercial-scale techno-economic analysis to evaluate capital costs, operating costs, and competitiveness at scale.

CO2 vs Natural Gas EOR Assessment

CO₂ vs. Natural Gas EOR Assessment

Evaluated CO₂ and natural gas injection strategies for enhanced oil recovery in North Dakota's Bakken. Assessed technical performance and economic tradeoffs to support engineering decision-making.

Get in Touch

Interested in process modeling, CAD visualization, or scale-up support?


info@lokhoniaengineering.com